• Understand basic control features;

o Emergency stop

o Reset

o Cycle start

o Feed hold

o Coolant status

o Program status

• Loading and unloading material as instructed. Double check loading and clamping prior to starting cycle.

• Can identify and achieve proper deburring requirements using power and hand tools.

• Attention to detail; avoiding damage on parts from improper handling, packaging, deburring, clamping-chips marks, rust, missing features, broken tools also watching for casting imperfections, porosity, voids, all based off work instructions & customer requirements.

• Can proficiently and accurately perform and record inspections specified on PDR (Process Data Records) using gauges required.

• Maintain a clean and organized work area. Clean chips from machine as needed, fill coolant levels, clean bench and sweep floors.

• Ability to identify tool wear and when adjustments/changes need to be made.

• Understands how to read/fill out all documentation, such as;

o LIT’s

o PDR’s

o Scarp Tags – also includes marking the defects on parts.

• Can utilize the MOPS when required.

• Can log all labor into MES stations.

• Can perform minor maintenance on machines, such as;

o Coolant levels

o Coolant concentration-includes the ability to use a refractometer.

o Any screens that are associated with the coolant tank.

• Ability to use pressure testers, such as;

o Keep the testers clean at all times

o Identify worn seal and notify maintenance departments.

o Test master part to ensure it passes and fails.

• Good communication skills

• Ability to multitask.

• Highest level of quality of parts must be maintained

• Set up, calibrate, and operate machinery and equipment according to established procedures and safety guidelines.

• Conduct pre-production checks, including inspection of tools and equipment to ensure they are in good working condition.

• Adjust and troubleshoot machinery as needed during operation to maintain optimal production levels.

• Maintain accurate and detailed records of set-ups, machine adjustments, and production metrics.

• Collaborate with maintenance teams to conduct routine maintenance and repairs on machinery.

Qualifications

• High school diploma or equivalent.

• 1-2 years of experience as a CNC Operator.

• Ability to lift up to 50lbs when required.

• Ability to maneuver parts weighing 60+ lbs. with the assistance of a hoist.

• Ability to complete shifts requiring the employee to stand, walk, push, pull and reach with arms and hands constantly.

• Ability to wear required and provided hearing protection.

• Exposure to fumes, airborne particles, moving mechanical parts and vibration.

• Basic programming knowledge of M&G Code.

• Ability to change tools;

• Indexable inserts

• Standard inserts

• Taps

• Ability to make minor adjustments to program, such as tool comps.

• Can utilize the optical comparator to ensure the correct tool height.

• Understands all machine axis and axis direction.

• Can remove/install tools via spindle or magazine.

• Ability to change inserts on face mills and similar tools. Adjust bore and thread sizes.

• Mechanical aptitude and good math skills

• Ability to change/adjust all various types of tooling.

• Ability to pick up offsets using an edge finder or indicator.

• Ability to move work offsets when requested from quality department.

• Ability to edit/adjust CNC programs as needed.

• Ability to load/unload programs in machine controller.

• Ability to proficiently and accurately set-up machines

• Install and secure fixtures.

• Set, adjust, and install tools.

• Proof run first part, work with QC as needed to achieve first piece approval and make any necessary adjustments as needed.

• Understand basic control features;

o Emergency stop

o Reset

o Cycle start

o Feed hold

o Coolant status

o Program status

• Loading and unloading material as instructed. Double check loading and clamping prior to starting cycle.

• Can identify and achieve proper deburring requirements using power and hand tools.

• Attention to detail; avoiding damage on parts from improper handling, packaging, deburring, clamping-chips marks, rust, missing features, broken tools also watching for casting imperfections, porosity, voids, all based off work instructions & customer requirements.

• Can proficiently and accurately perform and record inspections specified on PDR (Process Data Records) using gauges required.

• Maintain a clean and organized work area. Clean chips from machine as needed, fill coolant levels, clean bench and sweep floors.

• Ability to identify tool wear and when adjustments/changes need to be made.

• Understands how to read/fill out all documentation, such as;

o LIT’s

o PDR’s

o Scarp Tags – also includes marking the defects on parts.

• Can utilize the MOPS when required.

• Can log all labor into MES stations.

• Can perform minor maintenance on machines, such as;

o Coolant levels

o Coolant concentration-includes the ability to use a refractometer.

o Any screens that are associated with the coolant tank.

• Ability to use pressure testers, such as;

o Keep the testers clean at all times

o Identify worn seal and notify maintenance departments.

o Test master part to ensure it passes and fails.

• Good communication skills

• Ability to multitask.

• Highest level of quality of parts must be maintained

• Set up, calibrate, and operate machinery and equipment according to established procedures and safety guidelines.

• Conduct pre-production checks, including inspection of tools and equipment to ensure they are in good working condition.

• Adjust and troubleshoot machinery as needed during operation to maintain optimal production levels.

• Maintain accurate and detailed records of set-ups, machine adjustments, and production metrics.

• Collaborate with maintenance teams to conduct routine maintenance and repairs on machinery.

Qualifications

• High school diploma or equivalent.

• 1-2 years of experience as a CNC Operator.

• Ability to lift up to 50lbs when required.

• Ability to maneuver parts weighing 60+ lbs. with the assistance of a hoist.

• Ability to complete shifts requiring the employee to stand, walk, push, pull and reach with arms and hands constantly.

• Ability to wear required and provided hearing protection.

• Exposure to fumes, airborne particles, moving mechanical parts and vibration.

• Basic programming knowledge of M&G Code.

• Ability to change tools;

• Indexable inserts

• Standard inserts

• Taps

• Ability to make minor adjustments to program, such as tool comps.

• Can utilize the optical comparator to ensure the correct tool height.

• Understands all machine axis and axis direction.

• Can remove/install tools via spindle or magazine.

• Ability to change inserts on face mills and similar tools. Adjust bore and thread sizes.

• Mechanical aptitude and good math skills

• Ability to change/adjust all various types of tooling.

• Ability to pick up offsets using an edge finder or indicator.

• Ability to move work offsets when requested from quality department.

• Ability to edit/adjust CNC programs as needed.

• Ability to load/unload programs in machine controller.

• Ability to proficiently and accurately set-up machines

• Install and secure fixtures.

• Set, adjust, and install tools.

• Proof run first part, work with QC as needed to achieve first piece approval and make any necessary adjustments as needed.

• As a reminder, our operators need to program and set up the machines. Amada’s and Safan Darley equipment.

• Strong blueprint reading required

• Knowledge of tooling

• Ability to distinguish material types

• High volume / job shop

KEY RESPONSIBILITES:

• Build and assemble fixtures, gages, and special machines to support production.

• Operate manual machines (lathes, mills, grinders, saws, drill presses).

• Set up and run Bridgeport EZ-Trak and ProtoTRAK mills/lathes.

• Program and operate CNC machines using G-code, GibbsCAM, or other systems.

• Work from blueprints and 3D models to meet project specifications and deadlines.

• Collaborate with engineering and production teams to develop and refine tolling solutions.

QUALIFICATIONS:

• 5 + years of experience in tool room or precision machining.

• Proficiency with manual and CNC machining equipment.

• Experience with G-code, GibbsCAM, or other programming systems.

• Strong understanding of fixture assembly and precision machining practices.

• Excellent attention to detail and time management skills.

• Set-up, adjust and operate punch presses to perform operations such as punch, blank, form, coin, etc. on a variety of generally heavy work having close dimensional and quality requirements

• Position and align die members and secure by bolting bottom section to press bed or bolster plate, secure top section to ram by using ram “T” slot bolts and nuts; set stripper or ejecting arrangement and safety operating devices

• Set up multiple-purpose adjustable punching dies for dimensional requirements for specific jobs

• Setup and synchronize automatic material feeds

• Operate press to produce pilot piece for inspection and check subsequent pieced to maintain required dimensions and quality; adjust ram stroke, die members or gauges to correct variances

• Use a scale, calipers, micrometers, templates patterns or samples to set up and check work

• Select proper statistical tools to maintain process control.

• Responsible for maintaining required standards of quality.

• Ability to stand for eight hours a day

• Ability to pick up and move parts up to 20 pounds apiece continuously for eight hours a day

• Ability to work independently

• Ability to communicate effectively to co-workers and supervisory personnel clearly and concisely

• Fork lift experience a plus

• Ability to speak and read English

• As a reminder, our operators need to program and set up the machines. Amada’s and Safan Darley equipment.

• Strong blueprint reading required

• Knowledge of tooling

• Ability to distinguish material types

• High volume / job shop

2-3 month position depending on work flow, should know how to read prints, calipers, mics, change inserts if needed, 1 year min hands on cnc lathe work, resumes required

Description:

Responsible for manufacturing (production) of part to the supplied customer print to achieve total print compliance. The development of optimal and efficient operation of equipment to achieve customer and company objectives.

Requirements:

Experience with Mori Seiki, Samsung and Haas CNC machines preferred with Fanuc controls

Preferred knowledge of tooling/insert changes and programming tool offsets.

Knowledge of utilizing various measurement equipment including dial calipers, micrometers, bore gages, etc.

Requirement:

HS Diploma or equivalent

Preferred: Two-year certificate in machine trades.

Required: Experience in CNC mill or lathe machining production

Ability to read and interpret blue prints

Ability to operate overhead crane/jib crane

Ability to understand measuring equipment including dial calipers, micrometers, bore gages, etc.

Ability to record measurements accurately onto inspection reports

Join Our Team!

Summary:

We are seeking a detail-oriented and reliable Machine Operator - Level 2 to operate our broach machines. This role requires strong attention to detail, the ability to work quickly and accurately, and the ability to perform heavy lifting.

Responsibilities:

• Operate broach machines to produce parts according to specifications.

• Work with older machines, including punch press and rotation machines.

• Perform tasks involving small component assembly.

• Lift and move heavy materials and products.

• Maintain good hand-eye coordination.

• Adhere to all safety regulations and procedures.

• Complete tasks thoroughly and quickly.

Qualifications:

• Any machining experience is a plus.

• Ability to work quickly and accurately.

• Good hand-eye coordination.

• Ability to perform heavy lifting.

Schedule:

• Mandatory overtime of 5 hours per week (can be worked during the week or on Saturday).

• 1st Shift

Location:

• South side of Racine, WI (on bus route).